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Manufacturing Processes

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Experiences With Manufacturing Processes

Panackal Ventures (PV) possesses excellent understanding of various manufacturing / fabrication processes. Ex

  • Forging (monitoring all control features, analyzing all process flow to continually search for improvements.
  • Heat Treatment (monitored the production of several large forgings and their respective heat treatments).
  • Coating, Welding (Pressure Vessels, Subsea weldments, Duplex Steel), Powder Metallurgical Pressing.
  • Foundry (Casting), Steel Making and other similar processes. Heavy Equipment Machining (CNC, EDM, etc...).

Possess significant experience in the following activities:

    • Working effectively with personnel in plant supervision, shop set up and operation, and quality in order to coordinate the first time set up and trouble shooting.
    • Defining all Quality Control activities – Inspection and Test plans, Surveillance Plans, Promoting Risk Based Inspection, Calibration of inspection equipment etc.
    • Creating and maintaining process routings, process drawings, control plans, and all related inspection data.

PV personnel have

      • Worked in Machine shops, conducted long term third party inspection assignments at Forging shops and heavy equipment manufacturers.
      • Auditing of Steel Plants, Forging Plants, Heat Treatment Shops, Welding Shops, Coating shops, Heavy Duty Machine Shops.
      • Monitor all contract processes to identify variances at an early stage.
      • Facilitate Corrective Actions. Conduct Root Cause Analysis and promote.
      • Prevention Oriented process controls.


      • Initiate and conduct special studies to minimize/control and improve the facilities operation. Participate in field technical studies and assist in the design and construction of corrosion control projects.
      • Contribute to preparing the contract specification and be a participant in the bid selection process to ensure that corrective maintenance is regularly carried out.


      • Contribute and participate in the review of WPS/PQR/PWHT / Inspection and Test Plan documentation for Code and Project Specification Compliance.
      • Create and maintain WPS-Weld Procedures, PQR-Process Qualification Record and WPQs-Weld Procedure qualifications. Maintain welder qualifications are current and Maintain database of welder qualifications.
      • Tracks WPQs and update variables as necessary to be compliant to API 1104; AWS; ASME III & IX, PED (Pressure European Directive), and other customer standards.

Chemical Process Engineering

      • Assist with all Process Concept Engineering functions & tasks.
      • Conceptualize new ideas for the improvement in process and develop design basis for the proposed changes. Six Sigma – Green Belt Certified (from GE, Yr 2002).
      • Worked on various stages of projects like Concept / BFD / FEED & DD.
      • Hands on experience to generate PFS, PEFS, PSFS, UEFS, process data sheets, Pump calcs, Vessel sizing, RV sizing, Philosophies and other process calculations.
      • Knowledge of international standards like API, ASME, PDO standards & Shell DEP’s, SP’s, PR’s & GU’s, designing for PDO FED & DD projects. Familiar with all key Process deliverables.
      • Skilled in use of process engineering softwares like HYSYS, Unisim, Pipesim, Shell FRED, Flarenet.

Contribution to any international projects

Use PV expertise and contacts around the world for all your Foreign or domestic your business needs. . From designing and implementing to assisting and instructing your company personnel, PV is there when you need us. When your business needs that extra help, we will contribute to your goals of putting it back into the fast lane where it belongs. In being your TOTAL BUSINESS PARTNER you wouldn't expect less.

Other technical services that PV can assist with

    • Document Imaging and Identification Technology implementation, Document Management, Records Maintenance etc.
    • 3D Modeling; 3D Printing.
    • Environmental Management (NEBOSH, OSHO etc...), AUTO CADD, Revit MEP Project building & Training.
    • Work with AutoCad, Solid Works, CATIA etc...
    • Mathematica; MATLAB.
    • Technical Data Analysis, Simulation; Process Mapping, Process Modeling and Analysis, etc.

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